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南京注塑機(jī)自動供料系統(tǒng)
南京注塑自動供料系統(tǒng)采用真空傳送方式,通過集中的管路系統(tǒng)將塑料原料從儲料罐輸送到中央除濕干燥系統(tǒng),然后將干燥后的原料輸送到每臺注塑機(jī)中。注塑機(jī)中央供料系統(tǒng)采用“一臺機(jī)器一根管”的設(shè)計方式,保證整個系統(tǒng)的空氣對原料進(jìn)行輸送,防止除濕干燥后的原料回潮。同時在每個輸運(yùn)行穩(wěn)定,絕無堵料的現(xiàn)象發(fā)生。
立式注塑機(jī)供料系統(tǒng)配合中央除濕干燥系統(tǒng)使用,可使用除濕干燥送循環(huán)后會對輸送管線進(jìn)行清理,確保管路內(nèi)沒有殘余的粒料,在避免原料回潮的同時,也保證了加入注塑機(jī)中的原料性能的一致。在真空負(fù)壓作用下原料中原由的粉塵會通過粉塵過濾系統(tǒng)被過濾出來,有助于提高成型產(chǎn)品的質(zhì)量。
南京注塑機(jī)自動供料系統(tǒng)工作原理及組成部分的分析
南京注塑機(jī)自動供料系統(tǒng)又叫注塑機(jī)中央供料系統(tǒng)。注塑機(jī)中央供料系統(tǒng)是為注塑車間的塑料產(chǎn)品生產(chǎn)而設(shè)計的,實現(xiàn)了不間斷無人化連續(xù)成型作業(yè)??筛鶕?jù)需要改變原料品種、多顏色材料的組合使用方式,實現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料,能夠?qū)λ泄┝显O(shè)備的控制,并防止了儲料倉內(nèi)阻塞現(xiàn)象的發(fā)生,通過設(shè)置中央監(jiān)控臺實現(xiàn)全自動化。
南京注塑機(jī)自動供料系統(tǒng)采用微機(jī)集中自動控制,實現(xiàn)了對粒料的24小時連續(xù)供料作業(yè)。多臺小型微機(jī)分別控制各臺成型機(jī)的著色工藝,計量準(zhǔn)確、混合均勻,并可靈活改變顏色,適應(yīng)對產(chǎn)品的多顏色多品種要求。根據(jù)不同成型機(jī)的生產(chǎn)量,靈活變更供料量。多個供料管道設(shè)計,可保證對主料多樣化的要求。系統(tǒng)具有多種監(jiān)控及保護(hù)功能,工作**可靠。注塑機(jī)中央供料系統(tǒng)的別名有:注塑機(jī)注塑機(jī)中央供料系統(tǒng)、自動送料系統(tǒng)等。
南京注塑機(jī)自動供料系統(tǒng)的組成
中央控制臺、旋風(fēng)集塵器、高效能過濾器、風(fēng)機(jī)、分支站、干燥料斗、除濕機(jī)、選料架、微動料斗、電眼料斗、截風(fēng)閥、截料閥。
南京注塑機(jī)自動供料系統(tǒng)的特點
一、高效:注塑機(jī)中央供料系統(tǒng)可實現(xiàn)將多種原料自動供給多室任意的注塑加工設(shè)備使用,在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用,能夠?qū)嵭懈叨鹊淖詣踊刂?、監(jiān)測等、并能滿足24小時不停機(jī)的生產(chǎn)需要。
二、節(jié)能:南京注塑機(jī)自動供料系統(tǒng)操作簡易,只需要少數(shù)的幾個人即可以控制整個注塑工廠的供料需求,從而減少了大量的勞動力成本。其次、減少了在注塑機(jī)旁邊的原料帶及相應(yīng)的輔助設(shè)備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對應(yīng)地減少了很多的單機(jī)設(shè)備,也就節(jié)省了電能及減少維護(hù)費用。
三、個性化:注塑機(jī)中央供料系統(tǒng)可以做到不同的使用用戶,不同的車間特點,不同的原料使用要求。都可以依實際的需要來設(shè)計出**化的方案。
Nanjing injection automatic feeding system
Nanjing injection automatic feeding system using vacuum transmission, through a centralized pipeline system will be plastic raw materials from the storage tank to the central dehumidification drying system, and then dry the raw materials transported to each injection molding machine. Injection molding machine central feeding system using "a machine a tube" design, to ensure that the entire system of air to the raw material for transportation, to prevent dehumidification after drying raw materials resurgence. At the same time in each transport line is stable, no blocking material phenomenon occurred.
Vertical injection molding machine feeding system with the central dehumidification drying system can be used to dehumidify the drying cycle after the transport pipeline to clean up to ensure that there is no residual pellet in the pipeline, to avoid the return of raw materials at the same time, but also to ensure that the injection The performance of the raw materials in the machine is consistent. In the vacuum under the action of raw materials in the original dust will be filtered through the dust filter system, help to improve the quality of molding products.
Analysis on the Working Principle and Components of Automatic Feeding System of Nanjing Injection Molding Machine
Nanjing injection molding machine automatic feeding system, also known as injection molding machine central feeding system. The central feeding system of the injection molding machine is designed for the production of plastic products in the injection molding plant, and has achieved continuous unmanned continuous molding. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
Nanjing injection molding machine automatic feeding system using computer centralized automatic control, to achieve the pellet 24 hours continuous feeding operations. More than a small computer to control the molding machine of each molding process, accurate measurement, mixed evenly, and flexible to change the color, to adapt to the multi-color products and more requirements. According to the production of different molding machine, the flexibility to change the amount of feed. Multiple feed pipe design, can guarantee the requirements of the diversification of the main material. The system has a variety of monitoring and protection functions, safe and reliable work. Injection molding machine central feeding system alias: injection molding machine central injection system, automatic feeding system.
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The Composition of Automatic Feeding System for Nanjing Injection Molding Machine
Central console, cyclone dust collector, high efficiency filter, fan, branch station, drying hopper, dehumidifier, election material rack, micro-hopper, electric eye hopper, wind interceptor valve, cut off the valve.
The Characteristics of Automatic Feeding System for Nanjing Injection Molding Machine
First, the efficient: injection molding machine central feeding system can be a variety of raw materials can be automatically supplied to the multi-room arbitrary injection molding processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of crushed recycled materials, The implementation of a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
Second, energy saving: Nanjing injection molding machine automatic feeding system is simple, only a few people can control the entire injection molding plant demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
Third, the individual: injection molding machine central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.